bg-processtools

OIL & GAS

PROCESSTOOLS | Procesos Industriales Cia. Ltda.

We supply natural gas production, processing and treatment equipment, natural gas compression, engineering, parts and services.

Production Equipment

We design and manufacture reliable and high quality production equipment for all oil and gas applications.

Key applications include specific products designed to:
  • Separation
  • Oil treatment
  • Liquids removal
  • Gas processing
  • Water treatment
  • BTEX control systems

All designed for the efficiency of the modular sliding package.

Experts who do it

PROCESSTOOLS, through EXTERRAN GLOBAL SOLUTIONS has experts in equipment production for more than 60 years. No other company has our depth of technical design and application experience. We use state-of-the-art processes and systems, such as QuikSize®, to provide precise, fast and detailed specifications. With our strong management capacity and engineering skills, we partner with you to find the best solutions to achieve the objectives, quicken the delivery and installation so that operations run and stay operational.

Premium quality is standard

PROCESSTOOLS, through EXTERRAN GLOBAL SOLUTIONS, is known for building the best. We use top quality materials and quality processes such as automated precision plasma cutting and robotic welding. We use industry best practices as part of our programs for inspections, pressure testing and material traceability. Our pressure vessels are ASME code stamped with registered national plate. Our quality production team has been proven for decades in the field.

The size and scale to deliver

PROCESSTOOLS offers a wide range of pre-designed equipment, tested in the field, standard in stock and ready for delivery. With regional manufacturing and full stock, we can quickly deliver the equipment to your operation requires.

We can also customize our high quality offers to meet your specific needs and fluctuating equipment requirements. PROCESSTOOLS is equipped to handle everything. From large-scale program purchases to aggressive production programs, we can manage a flexible storage program to continuously support all drilling programs.

Offer solutions

PROCESSTOOLS offers much more than equipment. We can help you with the start, training, parts and services, technical problem solving and much more. Through a provider you will get a quick response, greater efficiency, guaranteed accountability and greater reliability, which leads to less downtime and more production.

PROCESSTOOLS can design, install and operate oil and gas production facilities in environments ranging from frozen tundra to rainforest, from desert to offshore platforms. Our experience in the field drives our engineering and design.

Processing and treatment of natural gas

PROCESSTOOLS, through EXTERRAN GLOBAL SOLUTION, has more than 40 years of experience in design processes and modular engineering, building and supplying more than 400 gas treatment plants since 1972. We excel in pre-designed and customized solutions using state-of-the-art technology and patented designs. When combined with PROCESSTOOLS 'broad family of intermediate products and in-house engineering services, you can count on us to deliver a profitable project over and over again.

Process and treatment of equipment
  • High recovery of cryogenic plants
  • Natural gas processing
  • Amina treatment
  • Mechanical cooling and dew point control
  • NGL division
  • Condensed stabilization
  • Raw cover / Stabilization
  • Custom solutions
Engineering Services and start up
  • Engineering and Interface design (FEED)
  • Multidisciplinary balance of plant engineering
  • Civil engineer
  • Mechanical and structural engineering
  • Electric engineering
  • Instrumentation, controls and programming

QuickStart® Plant start up [QuickStart® Highlights the program: a set of specialized services that minimize delays and accelerate the start-up of the plant] PSM / HAZOPA Assistance Training of operators, Elimination of a disk in several ways.

PROCESSTOOLS manufactures equipment in state-of-the-art facilities using the best industry practices and continuous improvement programs. The strategic inventory of key components, the automatic tracking of schedules and the highest percentage of internal manufacturing in the industry, adds predictability and speed to your project. We control the schedule, cost and quality so you can process the gas with confidence before your competition.

Gas Compression

As the world leader in the compression of natural gas for more than 60 years, PROCESSTOOLS, on behalf of EXTERRAN GLOBAL SOLUTIONS, is the preferred source of proven solutions. Clients have superior engineering, services and unprecedented experience. We offer many size compression packages and services for large-scale installations or smaller, short-term projects. Flexible options include global packages of new construction compressors, used compression packages, rental services and non-US services.

Gas Compression Applications
  • Gas lift and reinjection
  • Meeting
  • Gas processing
  • Increase of gas turbine fuel
  • Transmission and storage
  • Floating production, storage and offloading (FPSO)
Codes and standards
  • ASMECode
  • API standards
  • Meets ISO 9001
  • National executive committee
  • NACE
  • China Pressure Vessel License
  • GOST
  • On land abroad
  • MIGAS
  • EU regulation
  • IEC
  • PED
  • ATEX
Resources to deliver

PROCESSTOOLS has personnel, equipment, facilities and infrastructure in place to help successful projects and experience to face the toughest challenges in the oil field.

We offer turnkey services, including project management, facilities design and equipment, equipment manufacturing, facilities construction, installation, start-up and facilities operations with the ability to handle virtually any compression package.

Compression equipment packages range from 250 to 9,000 horsepower (HP) with customized specifications for a wide range of applications.

Products for the natural gas market and high pressure airs

Compressor valves

Redesigned to meet the full range of application requirements. These designs include, disk with radio, concentric ring, moistened disk, cover plate and disk. The valves can also be equipped with a range of actuators and plug and finger type discharge systems.

Oil Scrapers

It combines a wide range of metallic and non-metallic materials and a variety of designs to meet many typical packaging requirements and also more specific and problematic.

Packing boxes

They are 'made to measure' and manufactured in various materials. In addition, specialized designs can be supplied for more specific applications, including gas purging for the reduction of fugitive emissions in toxic or hazardous gas applications.

Piston Rings, Rider Rings y Rider Bands

Learn about the various sealing and piston support requirements for the vast majority of reciprocating compressors, using a range of special polymer alloys, standard and special materials.

Pistons and piston rods

They are manufactured with the highest quality standards. A full range of pistons and piston rods in stainless steel or alloy, aluminum and cast iron, are available for a wide range of applications and operating conditions.

Replacement parts

PROCESS TOOLS is committed to keeping the customer's compressors operating in the most reliable and efficient way possible. To achieve this, a resource rich in spare parts is critical and available in strategic operations located throughout the South American PROCESS TOOLS, providing operators with the spare parts they need, when it is important ... where it is important.

Reconditioning services

For valves, dischargers and actuators, packing boxes, piston and piston rods, available in CPI, they are of exceptional quality and precision, restoring all types and brands of compressor parts to their original specifications. PROCESS TOOLS also reconditions many other main components of the compressor, such as cylinders and motor blocks.